MANUFACTURING MANAGEMENT AND CONTROL SOLUTION

METALWORKING INDUSTRY

Metalworking Industry

As empresas do setor da metalomecânica são constantemente confrontadas com a necessidade de otimizar processos de modo a aumentar a competitividade e a rentabilidade. O VMP Plan, integrado no ERP v10 da Cegid, é uma solução de gestão completa que abrange toda a organização, desde a produção até à gestão de topo.

VMP Plan promotes comprehensive management of the production cycle in a fully integrated way, eliminating the most time-consuming and lower value-added tasks. It encompasses all production processes in the metalworking industry, such as:
– Product Development
– Needs Calculation
– Quality Control
– Etc.

This solution results from over 35 years of experience in various sectors, incorporating a set of standard processes coupled with flexibility that allows adapting the VMP Plan to the specific needs of each organization.

main features

– Management and control of sample execution
– No need to create an article
– Customers or potential customers
– Various execution and control workflows
– Unlimited and user-configurable operations/steps
– Cost and time recording per operation
– Automatic email notification upon operation completion
– Sample documentation repository

- Creation of budgets and price lists
- Budget creation without the need to create articles
- Unlimited templates for Excel calculations
- Communication between the database and Excel
- Budgets with version tracking and approval control
- Commission grids by seller, brand, customer, etc.
- Definition of commissions for automatic calculation
- Prices based on dimensions (colors, sizes, etc.) and ranges
- Simulation for production quantities
- Attribute transfer to the article sheet

– Guided article creation
– Automatic attribute suggestion
– Graphic exploration of the composition of the article
– Technical sheet with unlimited operations and levels
– Combination of technical sheets
– Clear definition of the manufacturing process
– Production alternatives
– Attached images and files

- Order placement for manufacturing in various modes (automatic, grouped, ungrouped)
- Manufacturing orders without a specific order
- Utilization of ongoing productions and/or stock
- Verification of fulfilled orders
- Calculation of customer tolerance and/or article waste
- Printing with various formats and article images

– Requirements by manufacturing orders or orders
– Calculation with various parameters: current and minimum stock, supplier requisitions, operations, and warehouses
– Automatic component requisition
– Usual supplier suggestion
– Material reservation for manufacturing order

- Planning view in Gantt chart or grid
- Internal or subcontracted planning
- Fitting suggestion by delivery date or execution time
- Planning alteration through drag & drop
- Load analysis with excess alert
- Industrial calendar with exception possibilities
- Automatic planning using various criteria:
- Customer delivery deadlines
- Execution times at each workstation
- Capacity factors and schedules
- Exceptions for workable hours and capacity
- Among others

– Permanent inventory
– Material preparation
– Automatic issuance of certified goods tracking document
– Movement executed by operators
– Visibility and recording by subcontractors
– Material return

– Flexibility in configuring quality tests
– Segmentation by families, brands, etc.
– Definition of test collection moments
– Parameterization and customization of factors that approve or reject tests

– Pre-Packing: Automatic and/or manual distribution by packaging type, destinations, and dimensions
– Packing defined by the operator
– Various packings per order
– Automatic label creation
– Customization of packing and labels per customer
– Shipment from picking
– Calculation of volume and weight

– Production status analysis
– Cost analysis
– Product traceability
– Article statement and inventory by manufacturing order
– Identification of components consumed throughout the production process
– Custom dashboards
– Production status monitors

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