MANUFACTURING MANAGEMENT AND CONTROL SOLUTION

TEXTILE AND
CLOTHING INDUSTRY

Textile and Clothing Industry

As empresas do setor ITV (Indústria Têxtil e Vestuário) são constantemente confrontadas com a necessidade de otimizar processos de modo a aumentar a competitividade e a rentabilidade. O VMP Plan, integrado no ERP v10 da Cegid, é uma solução de gestão completa que abrange toda a organização, desde a produção até à gestão de topo.

The VMP Plan promotes the entire management of the production cycle in a fully integrated way, eliminating the most time-consuming and low-value-added tasks. It encompasses all production processes in the textile sector, such as:
– Spinning
– Weaving/Knitting
– Dyeing/Finishing
– Textile Printing
– Cutting/Confection
– Subcontracting
– Agents
– Packing
– Dispatch of the final product

This solution is the result of more than 35 years of experience in the textile sector, having been incorporated a set of standard processes, combined with a flexibility that allows you to adapt the VMP Plan to specific needs of each organization.

main features

– Guided article creation
– No need to enter codes
– Automatic attribute suggestion
– Customized per customer

- Management and control of sample execution
- Digitization of all sample information exchange and documentation
- No need to create an article
- Clients or potential clients
- Multiple execution and control scripts
- Unlimited and user-configurable operations/steps
- Cost and time recording per operation
- Automatic email notification upon operation execution

- Creation of budgets and price lists
- Budget creation without the need to create articles
- Unlimited templates for Excel calculations
- Communication between the database and Excel
- Budgets with version tracking and approval control
- Commission grids by seller, brand, customer, etc.
- Definition of commissions for automatic calculation
- Prices based on dimensions (colors, sizes, etc.) and ranges
- Simulation for production quantities
- Attribute transfer to the article sheet

– Scanning of all product information – supports attachments in various formats (Word, Excel, PDF, PNG, JPG, etc.)
– Automatic expansion of components, consumption and waste by dimension (color, size, etc.)
– Simultaneous change for the entire dimension
– Graphic exploration of the composition of the article
– Variable and unlimited operations
– Copy of Technical Sheets

- Order placement for manufacturing in various modes (automatic, grouped, ungrouped)
- Manufacturing orders without a specific order
- Utilization of ongoing productions and/or stock
- Verification of fulfilled orders
- Calculation of customer tolerance and/or article waste
- Printing with various formats and article images

- Requirements for multiple manufacturing orders
- Calculation with various parameters: current and minimum stock, supplier requisitions, operations, and warehouses
- Automatic creation of component requisitions
- Suggestion of regular supplier and last purchase price
- Reservation of materials for manufacturing order

- Planning view in Gantt chart or grid
- Internal or subcontracted planning
- Fitting suggestion by delivery date or execution time
- Planning alteration through drag & drop
- Load analysis with excess alert
- Industrial calendar with exception possibilities
- Automatic planning using various criteria:
- Customer delivery deadlines
- Execution times at each workstation
- Capacity factors and schedules
- Exceptions for workable hours and capacity
- Among others

– Preparation of materials for manufacturing
– Shipping and return of components for internal or external manufacturing
– Automatic creation of certified merchandise tracking documents
– Reception of produced goods
– Online representation in stocks
– Inputs / Outputs on mobile devices

– Production status dashboards
– Real-time production monitoring
– Quantities and percentage completed and outstanding by sector
– Materials sent and consumed
– Product traceability

– Automatic and/or manual calculation by type of packaging, destinations (stores) and dimensions (colors, sizes, etc.)
– Various packings per order
– Automatic label creation
– Customization of labels and packing by customer
– Packing executed in terminal

– Production status analysis
– Cost analysis
– Product traceability
– Article statement and inventory by manufacturing order
– Identification of components consumed throughout the production process
– Custom dashboards

– Flexibility in configuring quality tests
– Segmentation of tests to be registered by families, brands, etc.
– Definition of the collection times for each test or test group, under customizable conditions
– Parameterization and customization of factors that approve or reject each test

– Recording information through touch interface on fixed or mobile devices
– Production line segmentation
– Recording of produced quantities
– Recording of production times and stops

– Recipe creation and management
– Integration of recipes with “jets” of dyeing
– Receipt of materials
– Item management (one or several manufacturing orders)

– Definition of extension plans for cutting
– Unlimited cutting plans per article/color/component
– Execution via barcode reading
– Integration with Optiplan, ICF, Audaces

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